Skip to main content

Alucera Polymer – High Impact Abrasion Resistant Ceramic Composite Panel

Alu-cera polymer panels are new generation Ceramic Composite Panel, a combination of sapphire hard abrasion resistant alumina ceramic cylinders/ceramic tiles vulcanized in resilient rubber base. Sapphire hard ceramic surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks.

Laid out in zigzag and brick pattern, ceramic tiles/cylinders is an excellent feature for handling large material volumes at different angles without developing a wear pattern.

Area of Applications Feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc.



MAX APPLICATION TEMPERATURE 80°C / 176°F.

MAJOR INDUSTRIES: Coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.

SIZE :
Alu-cera composite polymer panels are available in various sizes. Ceramic Composite Panel is available from 10 mm x 10 mm to 100 mm x 150 mm; thickness of ceramic tile can be from 1.5 mm to 50 mm.

Panel size ranges from 100 mm x 100 mm to 500 mm x 500 mm, backed by an alloy steel plate with thickness ranging from 3 mm to 10 mm. As per the panel size, steel back plate is welded with suitable one or two number MS CSK.M16 BOLTS 45 mm long complete with MS washer and nut. Thickness of the rubber depends upon the impact stress expected.

 

Advantages of using ALU - CERA Polymer Panels :
1. Sapphire hard and wear resistant ceramic tile / cylinder panels
2. Installation friendly therefore reduces downtime
3. Excellent sound insulation
4. Use as per special requirement in variety of sizes, thickness and shapes

Comments

Popular posts from this blog

Zircosil - Zirconium Silicate Micro Milling Media

Zircosil is the registered name of Jyoti Ceramic Industries Pvt. Ltd. for their proprietary formulated Zirconium Silicate composite, specially developed for upper medium density (4.4 g/cm3) ceramic micro milling beads used for wet milling/dispersion of formulation Looking at the market needs for medium density, long-lasting, cost-effective ceramic milling beads, we started an extensive research to develop suitable ceramic milling beads to the specific segment of customers who have bead mills but not suitable to carry the load of Zirconox high density (6.2 g/cm3) beads. We finally developed Zircosil ceramic micro milling beads formulated from microfine fused Zirconium siicate powder sintered at high temperature. Generally, for dispersion or particle size reduction of substances, ceramic-glass beads are used world over in bead mills, pearl mills or in agitating attritor mills Zircosil - Zirconium silicate beads can conveniently replace glass and most of ceramic beads due to it...

Zircoat Refractory Coatings

 Zircoat Refractory Coatings ZIRCOAT is zirconia rich, high temperature, erosion / corrosion resistant ceramic water - based refractory coating compound, which is available in two grades; ZIRCOAT-HT and ZIRCOAT-M respectively. Zircoat is the outcome of the untiring efforts put in by our scientists and technicians, backed by a state-of-the-art R&D laboratory. Zircoat marks the development of a unique Zirconia Ceramic Refractory Coating compound, which will prove greatly beneficial to the industries where erosion/corrosion is a severe and chronic problem for refractories and kiln steel shells. Main Characteristics & Advantages Of Zircoat ·         Easy to apply by trowelling, brushing or spraying ·         Good adhesion to metals, refractory bricks, monolithics, castables and ceramic fibre modules, molten metal, graphite /carbon crucibles etc. ·         Go...

High quality of ceramic spacers for shunt reactor.

  Shunt reactors are the most compact & cost efficient means of compensating capacitive generation in long transmission high voltage power lines & extendable systems. Shunt reactors are either series reactors or compensating reactors that are used as an inductive load to control the voltage and provide reactive power compensation. The best and most renowned technology is an iron core design with air gaps, in which only a few suppliers have a lot of experience and expertise. The core is made from radially laminated iron packages, while ceramic spacers ensure precise compliance with the specific air gap requirements. The machining of the ceramic spacer is difficult and expensive, and the assemblage of the core leg segment by segment is very time-consuming. The heart of every Shunt reactor is its core. Precisely ground Ceramic Spacer is the key to manufacturing a high-quality core. Jyoti Ceramic has a strong commitment to conserve energy and reduce costs of manufacture while...