Zircosil is the registered name of Jyoti Ceramic Industries Pvt. Ltd. for their proprietary formulated Zirconium Silicate composite, specially developed for upper medium density (4.4 g/cm3) ceramic micro milling beads used for wet milling/dispersion of formulation
Looking at the market needs for medium density, long-lasting, cost-effective ceramic milling beads, we started an extensive research to develop suitable ceramic milling beads to the specific segment of customers who have bead mills but not suitable to carry the load of Zirconox high density (6.2 g/cm3) beads. We finally developed Zircosil ceramic micro milling beads formulated from microfine fused Zirconium silicate powder sintered at high temperature.
Generally, for dispersion or particle size reduction of substances, ceramic-glass beads are used world over in bead mills, pearl mills or in agitating attritor mills
Zircosil - Zirconium silicate beads can conveniently replace glass and most ceramic beads due to its superior features and cost economics. Zircosil beads (Zirconium Silicate Milling beads) are most ideally suited for dispersion and micro fine milling of low and medium viscous. Agro chemicals : Fungicides, Herbicides, Pesticides. Dyestuff : Textile dyes, Textile Inks. Cosmetics. Food Stuff. Inks : Printing inks, Inkjet - Magnetic inks, Tattoo inks. Minerals : Calcium Carbonate, Talc. Oxides : Titanium Dioxide. Paints & Varnishes : Auto & allied paints, Decorative & Marine paints. Pharmaceuticals.
Zircosil beads are also used for shot peening treatment on metal surfaces, metal polishing, contact eye lenses polishing and a host of many other applications.
Benefits of Using Zircosil
Zircosil beads, are of upper medium density (4.4 g/cm3) tough and sapphire hard (9 Moh’s scale), ideally suited for speedy dispersion / milling of hard and soft substances in high-low speed, horizontal and vertical type bead mills, sand mills, attritor, turbo and pearl mills.
Zircosil beads are of low coefficient of friction, having glossy satin smooth surface and are most gentle to expensive mill parts.
Zircosil beads are free from pin holes or cracks, beads fused with other beads resulting in reduced downtime, and greater process safety. During the change of formulation process, cleaning and washing of beads is faster & less cumbersome.
Zircosil micro beads have dense homogeneous internal microstructure, due to this property beads maintain a smooth surface finish and do not crack or shatter easily. As the hours of milling progress, the wear rate of Zircosil micro beads reduces further and the surface finish of beads appears glossier.
Zircosil ceramic beads are
Non-contaminative
Non-toxic
Non-radioactive
Non-magnetic
Chemically inert
Resistant to all acids and alkalis except hydrofluoric acid.
Zircosil is a registered name of Jyoti Ceramic Industries Pvt. Ltd. Its excellent features and cost economics. Zircosil beads (Zirconium Silicate Beads) are best suited for scattered and microscopic fine milling of low and medium viscosity. Agricultural chemicals: fungicides, herbicides, pesticides. Dyestuff: cloth color, cloth ink.
Cosmetics. Food. Ink: Printing Ink, Inkjet - Magnetic Ink, Tattoo Ink. Minerals: calcium carbonate, talc. Oxide Titanium dioxide. Paints and Varnishes: Auto and Related Paints, Decorative and Marine Paints. Pharmaceuticals.
For More Information Please Visit us at: https://www.jyoticeramic.com/zircosil.php
Call us: 02532365766 , 2350120 / 338 / 729, 2351251
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