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Advances in Zirconia Toughened Alumina Biomaterials for Total Joint Replacement

 Zirconia Toughened Alumina beads are also called ZTA beads, made by the sintering phasing process. Jyaluzir Alumina Toughened Zirconia (ATZ) beads are manufactured from a composite ceramic material comprising of microfine alumina particles mixed in matrix of nano sized zirconium particles with 20-25% Al2O3 in the composition and 60-65% ZrO2, ATZ composite features high fracture toughness, bulk density, hardness, thermal shock and wear resistance. Alumina Toughened Zirconia Beads are the top grade grinding media. They are also excellent for dispersion and milling.

Alumina toughened zirconia beads will have a zirconia content of 10%-20%.  Depending on the percentage of zirconium oxide, the properties of our beads can be manipulated for the applications required, the properties of the ceramic can be adapted to suit the application in question. Alumina Toughened Zirconia is generally regarded to be an intermediate between alumina and zirconia and is accordingly priced, frequently making zirconia toughened alumina a high value, cost effective solution. Grinding of natural ores is tough for milling media, resulting in high wear of beads. Due to its superior performance, Zirconia Toughened Alumina Beads can work in numerous processes during the manufacturing phases. 





Alumina Toughened Zirconia Properties:

  • Mechanical strength

  • Toughness

  • Wear resistance

  • Stability at high temperatures

  • Resistance to corrosion

  • Biocompatibility

Applications

ATZ beads, is mainly used in coating, paint, pigment, ceramics, ink, electronic ceramics, titanium dioxide, pesticides, calcium carbonate, zirconia powder, mineral material, special chemical and other industries, also applied in Nano materials(such as lithium battery, barium sulfate, grinding ceramic ink, etc.)


Jyaluzir (ATZ) Alumina Toughened Zirconia composite micro beads are widely used in the following applications :


  • In Shot Peening

  • In grinding of high purity materials.

  • In grinding of abrasive concentrates and high viscosity slurries.

  • In deburring and polishing of sheet metal parts, cast moulded ferrous / non ferrous components, precious metal ornaments.

  • Due to its high thermal shock & wear resistance properties, Jyaluzir beads are impregnated inside metal parts to increase the toughness.



Zirconia toughened alumina beads are great media for structural applications, especially those with high loading conditions. Jyoti Ceramic industries has garnered rich manufacturing experience and today is considered to be amongst the leaders in this field.  We design and manufacture advanced technical ceramics components from a portfolio of cutting edge materials. If you are interested in using zirconia toughened alumina for your product or would like to speak to one of our sales engineers about potential uses for Alumina Toughened Zirconia (ATZ) in your market sector, contact us today. Jyoti Ceramic offers you the engineering expertise to deliver the most appropriate solutions for your needs; solutions which directly respond to your specifications and the requirements of your application. 


More about informations Alumina Toughened Zirconia beads then visit us at: https://www.jyoticeramic.com/jyaluzir.php

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