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Alumina Toughened Zirconia - Introduction & Applications

 

Introduction

Alumina Toughened Zirconia products are products made from zirconia and alumina. Zirconia is an oxide of zircon that is often added to other materials because of its durability. Typically, zirconia tuff alumina has a zirconia fraction of about one-tenth or one-fifth. However, this quantity can be adjusted as per the requirement of the product. 


ATZ Ceramics is the perfect balance between price and value. ATZ products are stronger than normal alumina products. They are less expensive than pure zirconia products. So, with Alumina Toughened Zirconia products, you get the best of both worlds.





Although both zirconia toughened alumina and alumina toughened zirconia have the same raw material, it is important not to confuse the two composites. In alumina solid zirconia, the ratio of alumina to zirconia is low. In zirconia hard alumina, the opposite is the case.

Properties of Alumina toughened zirconia

One of the most remarkable properties of alumina toughened zirconia is its high mechanical strength. The high mechanical strength of zirconia tuff alumina is achieved through a process known as stress-induced transformation hardening. At room temperature, zirconia hard alumina has a density of about 4.3 g/cm3.

Advantages of Alumina toughened zirconia

The advantages of zirconia hard alumina are its use in various industries. For starters, zirconia hard alumina can withstand temperatures up to 1773 K. This makes it ideal for manufacturing high-temperature equipment parts. In addition, zirconia hard alumina has a higher resistance to corrosion than standard alumina. This makes it extremely durable.


Additionally, Alumina Toughened Zirconia has a smoother surface than regular alumina. This means that it can be used in pieces of equipment that are susceptible to friction to prevent wear. In addition, Alumina Toughened Zirconia is an economical composite material as it is less expensive than pure zirconia but more effective than regular alumina. These materials are also biocompatible. This means they have little or no side effects on the human body.

Applications of Alumina toughened zirconia

Valve Seals

When choosing a valve seal, it is important to ensure that the material used is durable. It is also important for the material to be temperature resistant, corrosion resistant and wear resistant. alumina toughened zirconia meets these criteria and is often used as a valve seal.

Joint Replacement

One of the properties of zirconia tuff alumina is its biocompatibility. In addition, this composite material is considered hard and has high flexural strength. This makes zirconia a suitable material for use as an alumina joint replacement. Its biocompatibility will ensure that it cannot harm the body while its rigidity will ensure that it can bear the weight of the body. It is commonly used for hip replacement.

Cutting Tools

alumina toughened zirconia is hard, wear-resistant, thermally stable and abrasion resistant. These properties make it an excellent material for making cutting tools. In addition, they are cheaper than other materials such as those used in the manufacture of diamond cutting tools.

Grinding Wheels

Grinding wheel is an important part of grinding machine. Grinding wheels are usually made of composite materials. alumina toughened zirconia is one of the additives used to make it. It is usually too hard and abrasive to be suitable for this use. It is also durable and self-sharpening.


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