Almost any conductive wire can be used for heating, but most metals conduct electricity with great efficiency, requiring them to be formed into very thin and delicate wires in order to create enough resistance to generate heat. When heated in air, most metals then oxidize quickly, become brittle, and break. The electrical device is in the form of a flexible heater mat, constructed with alumina ceramic interlocking beads. The electric heating elements are supported by ceramic beads which insulate the device from the structure being welded. Jyalox 95P ceramic stress-relieving bead insulators are mechanically tough, strong, and wear-resistant to withstand the abuse of rough handling of Pad Heater mats commonly experienced while in use in the heavy construction industry. Flexible, ceramic pad heating element for pre and post-weld heat treatment of pipe welds and fabrications.
Flexible ceramic pad heater is manufactured by multi-strand quality 80/20 Nichrome heating wire through passages within interlocking ceramic beads, complete with two electrically insulated Camlock, which are protected from being heated by cold pure nickel wire that connects the heating wire. The alumina ceramic beads are made of sintered 95% Alumina Ceramics. It enjoys high-temperature resistance, excellent insulating property, and efficient thermal conductivity and heat transfer, which provides a flexible ceramic pad heater with exceptional electrical insulating and thermal conductivity qualities. It can be frequently used up to fifty times at an ambient of 1050°C.
Flexible Ceramic Pad Heaters, Channel Heaters, and Flexible Insulated Preheaters are available either assembled or the Ceramic Beads, wires and brass connectors can be purchased separately for self-assembly. Several mats can be connected together to cover large surface areas of vessels, pipes, etc., required for stress relief treatment. Ceramic flexible pad heaters are used for pre and post-heating (stress relieving) of workpieces in the fabrication industry.
Our wide range of premier products includes Jyalox 95P ceramic Stress Relieving Bead insulator available for construction of flexible electrical Pad Heater. Ceramic beads are widely used as components of ceramic heating pad at operations of pre and post weld heat treatment, welding process, stress-relieving, ship-building, and other heat-resistance-environment. We offer a wide variety of products and services for the heat treating industry, each specifically developed to meet the complex needs of our clients.
Jyoti Ceramic is a manufacturer & distributor of industrial & technical ceramics with the most diversified inventory in the industry. We have solutions in manufacturing advanced ceramic components from electrical ceramic heater parts, pad heater, and machinable ceramics. Application for pad heater compared with hot press method in the market, it proves higher density, better surface finish and better uniformity, and can be repeatedly used much longer. Available in pink and white.
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